The history of the Formula SAE competition goes back to 1978, when competitors from the Society of Automotive Engineering's (SAE) popular Mini-Baja competition sought to move the race from an offroad track to a paved racetrack.  The 1979 'SAE Mini Indy' took place at the University of Houston and restricted the cars to 5-hp B&S engines.  The initial competition proved hard to organize and it wasn't until 1981 that the race re-appeared with a new name and new rules.  The new Formula SAE name and minimum engine restrictions brought about the birth of Formula SAE as we now know it.  The 1981 race caught the attention of six schools, however only four showed up for the competition.  The Formula SAE race now attracts about 150 competitors from around the world. 

Carleton University first entered the Formula SAE competition in 1998.  Since then, fourth-year engineering students have been designing, building and racing FSAE cars as their fourth-year project.  A year-long fourth-year design project is a graduation requirement for engineering students and Formula SAE provides an excellent opportunity to put students skills to work.

The Formula SAE competition is for students to conceive, design, fabricate and compete with a small formula-style racing cars.  The restrictions on the car frame and engine are limited so that the knowledge, creativity and imagination of the students are challenged.  For the purpose of this competition, the students are to assume that a manufacturing firm has engaged them to produce a prototype car for evaluation as a production item.  The cars are judged in a series of static and dynamic events, solo performance trials and high performance track endurance.  The car must be low in cost (below USD$ 25,000), easy to maintain and reliable.  As well, the cars marketability is enhanced by such factors as aesthetics, comfort and use of common parts. Typically, Carleton Formula SAE racing cars include features such as turbocharging, computer-controlled engine management, fully independent double wishbone suspension and a tubular space frame. Construction of such a vehicle highlights design issues related to manufacturability, and provides an opportunity for valuable hands-on experience with a wide variety of advanced manufacturing processes.

In the past the Carleton team has placed respectably, generally finishing in the top third.  However, after some minor setbacks last year, the team/project has been restructured and geared towards producing a more competitive car that will be ready for testing well before the competition.  We are currently designing a new racecar for the 2002-2003 race season.  The fall term efforts will focus on design and analysis of all components of the vehicle and collection of data using the 2001-2002 car as a test bed. Manufacturing, testing and preparation of the 2002-2003 car will take place in the winter term.

 

 

 

Pictures and information about previous Carleton FSAE teams:

1997/98   1998/99   1999/00   2000/01   2001/02   2002/03

 

A detailed history of the Formula SAE competition is available here.

 

 

References:

Case, Dean   2001 Formula SAE: 1981-2000 Competition History; Society of Automotive Engineering

Forumla SAE, http://www.sae.org/students/formula.htm; Society of Automotive Engineering